Post-press paperback bookbinding operation rules

What is the paper cutter operating procedure?

answer. The operation of cutting machines, such as cutting materials, must be based on the premise of personal and machine safety. The following are the main points of operation of the paper cutting machine:

(1) Before operating the paper cutter, first apply lubricant to the machine to check for mechanical failure, loose screws, and movement of the gauges. Wipe the disc with a clean stain:

(2) When starting operation, it is necessary to send a signal. After a few cuts of the air are cut, it will be tested and cut. After checking the dimensions, it can be trimmed normally:

(3) During the normal operation of the machine, it is forbidden for both to operate the hand-touch brake or the foot brake at the same time. When it is found that the paper basket is not neat or the size of the cutting is wrong, it must be stopped in time. Do not insert the hand into the knife in the cutter head (that is, the handling action of quickly touching the paper tray during operation), resulting in personal faults;

(4) After work, clean up the workplace and maintain civilized production; do a good job in transition procedures to ensure the smooth production of the next shift;

(5) In the normal operation of the paper cutting machine, the inspection shall be conducted once every two weeks;

What are the folding machine operating procedures?

Answer: The operating rules of the folding machine mainly include the following points:

(1) Before starting the folding machine, make all preparations, such as rough inspection of the main parts and screws to loosen, whether the rules are moved, whether there is oil on the passages, etc., and add a good lubricant;

(2) When starting the machine, first open the motor to make the machine idle (or start the clutch, switch on the connection of the front and rear car feeders and the folding machine), and then turn on the paper after entering the folding machine. page;

(3) When starting the machine, it is necessary to send a signal, check the operation status of the vehicle, and then send a signal to hang the long-distance car, and gradually change to the normal speed;

(4) In the normal operation of the machine, it is necessary to check at any time, failure should be analyzed in a timely manner, parking to exclude, avoid booting to eliminate or tamper with the various parts, after the elimination of the first signal and then boot:

(5) During the operation of the machine, the operator must stick to his/her work position, focus on energy, pay attention to the operation of the machine at any time, and ensure that the folding machine smoothly folds pages;

(6) In the case of a normal operation of the folding machine, a single shift (8 to 12 hours) will be checked once every two weeks; 2 or 3 shifts (16 to 24 hours) will be conducted once per week. The machine should be cleaned and the air path should be unobstructed to ensure that it can be normally started after scratch inspection.

What is the operation procedure of the collating machine?

    Answer: The operation rules of the collating machine mainly include the following points:

(1) Before turning on the machine and the assistant, turn on the lubricating oil and wipe the oil on the post passage, and then check the main parts for loose screws and detachment, and whether the air path is unimpeded; The books are prepared in order and stored in the book hopper;

(2) Before collation (or before each page of a variety of collocations), the leader should take the signatures in the book doubling buckets in order, collate them with the sample books and check them with the leader, The assistants and the team leader can confirm the correctness of the three-party system before the start of page layout.

(3) When starting the machine, it is necessary to send a signal first, then correct the normal operation of the long-distance car after the point is correct;

(4) During the normal operation of the collation machine, the leader and the assistant should cooperate with each other, and often check whether the new book is correct. When the collating machine fails, it is necessary to stop the vehicle in time for elimination, and avoid booting to avoid accidents:

(5) Clean up the work site after work or shutdown, and do a handover procedure to ensure the smooth operation of the next shift;

(6) In the case of normal operation of the collating machine, a single shift (8 to 12 hours) will be checked once every two weeks, and 2 or 3 shifts (16 to 24 hours) will be examined once a week. The machine should be cleaned and the air path should be unobstructed to ensure that it can be normally started after scratch inspection.

What are the operating procedures for wire staplers?

    A: The wire stapler operating procedures include single, double head stand-alone content.

(1) Make all preparations before starting the machine, such as pouring oil, checking equipment, etc.;

(2) According to the book thickness and paper quality, correct selection of wire diameter, and set a good pressure and spacing;

(3) When the power is turned on, the signal will be given. After the trial is qualified, the book can be booked normally.

(4) In the process of making a reservation, you should always check whether the book is in compliance with the standard requirements. If any problem is discovered, it will be shut down in time. Do not turn it off:

(5) All aircraft personnel cooperate with each other and stick to their positions to ensure smooth production;

(6) The single class (8 to 12 hours) should be rubbed once a week, and 2 or 3 classes (16 to 24 hours) should be rubbed once a week. The rubbing time is usually 2 to 3 hours.

What are the operating procedures of the sewing machine?

    A: The sewing machine operating procedures include automatic and semi-automatic, single-station content.

(1) All preparations should be done before starting the machine, such as oiling, rough inspection of the equipment, checking whether the line of the post is dirty, etc.;

(2) Correctly adjust the bookbinding distance and the number of stitches according to the format of the book. The type and model of the selected stitching line should meet the requirements of the national standard;

(3) The sewing machine must strictly adhere to the principle of errors in the process when storing posts, and procedures (in the case of renewals on the platen) must be lifted in the hand to prevent personal accidents.

(4) Stacked books must not be stacked too much to avoid a collision;

(5) Before and after the automatic sewing machine (pager and sewing machine) should be properly matched to avoid tearing or crashing;

(6) If any fault or quality problem is found in the process of sewing, it is necessary to stop and handle it in time, and it is forbidden to start the process so as to avoid accidents;

(7) The single class (8 to 12 hours) is rubbed once every two weeks, and 2 or 3 classes (16 to 24 hours) are rubbed once a week. The rubbing time is generally 4 hours;

(8) Do a good job of handover and ensure the normal production of the next shift.

What is the operating procedure for the saddle-stitching linkage production line?

A: The operating rules of the horse riding staple linkage production line mainly include the following points:

(1) All preparations must be done before starting the machine, such as oiling, rough inspection of equipment, checking for dirty lines, etc.;

(2) Correctly adjust the position, air volume, etc. of the winder and suction nozzle according to the book format;

(3) Correctly adjust the staple pitch, pressure and wire diameter specifications, cutter rules according to the format and thickness of the booklet;

(4) To set the accuracy of the optoelectronic control part according to the requirements for the number of books;

(5) When starting operation, it is necessary to send a signal to empty the vehicle and verify that the sample book is correct and correct;

(6) When the fault is found during normal operation, the inverter must be shut down. Do not turn it off. After the fault is rectified, it must wait for the signal to be correct before normal operation.

(7) The single class (8 to 12 hours) is rubbed once every two weeks, and 2 or 3 classes (16 to 24 hours) are rubbed once a week. The rubbing inspection time is generally 4 hours;

(8) Do a succession of shift work to ensure the normal production of the next shift.

What are the operating procedures of the gluing order machine?

A: The operating procedures of the wireless glue sticking machine mainly include the following points:

(1) Make all preparations before starting the machine, including adding rubber compound, preheating glue, adding lubricating oil, checking the main components, and whether there are dirty oil on the book line;

(2) According to the format and thickness of the book book, adjust the rules of the book holder, etc., and set the car to insert or close the car after it is set.

(3) During the normal working process, it is necessary to observe the operation of the machine at any time, and to stop hearing it when hearing an unexpected sound and finding a fault (including checking the temperature of the glue);

(4) Do a good job of clean-up after class, such as scrubbing the clamping plate, cleaning up the work area, etc., and do a good job in the handover work;

(5) Clean the plastic pot on time. Under normal operating conditions, the pre-adhesive pot is cleaned once every quarter, and the working glue pot is cleaned once a week to ensure that the plastic pot is clean without carbonization;

(6) Under normal operation of the equipment, a single shift (8 to 12 hours) shall be conducted once every two weeks, and 2 or 3 shifts (above 16 hours) shall be conducted once a week. The problems found during the inspection shall be promptly adjusted or replaced. Loss of parts.