Ion deposition printing technology is a fast and high-quality pressureless printing technology used to print various data on the labels and trademarks-serial numbers and codes. This ion accumulation pressureless printing device is integrated with a standard narrow-roller label printer, and can produce color trademarks with various information data. The printed trademark products can take many forms, such as folding, photo paper, leaflet or reel and other sizes.
Wide range of uses
Ion deposition printers can actually produce any image and print a wide variety of bar code symbols. The size of the bar code can be various, and its density and height can also be determined according to the user's requirements to meet the requirements of manual scanning and high-speed all-round scanning. The operator can arbitrarily adjust the size of the bar code from as small as 1/10 inch to as large as several inches. This printer can also print sequence numbers, using numbers, letters or alphanumeric specifications, and can also print irregular data output from the tape as well as any decimal digits and other various information. Ion deposition printers can provide text in various sizes and fonts, such as readable alphanumeric text including text in optical readers. The machine's programmer can even design special fonts or copy patterns (such as logos and pictures) required by customers. The printing direction can be parallel or vertical.
In order to adapt to various environmental requirements in industry, ion deposition printing can be printed on paper, as well as polyester film and polyethylene film. These plastic surfaces have the characteristics of water resistance, heat resistance and long-term durability. Using these materials and high-performance glue, users of ion deposition printers can produce durable labels. If they add light or lamination, they will increase the service life of the labels.
Ion deposition printed barcode labels and tags are widely used. In industry, government departments, universities and various institutions, this label is used. Ion deposition printed labels are used for assembly inspection and tracking in automatic assembly plants; high-speed sorting systems are used to track classification bodies; libraries are used to identify books; electronic computer manufacturers paste it on computer hardware as numbers, etc In short, users of all walks of life can use this ion deposition printed label according to their needs.
Ion deposition printing technology
Ion deposition printing is a branch of toner-based technology. The mid-1970s were generally welcomed by securities manufacturers. This basic technology was developed as part of a research project to improve the performance of copiers. The characteristic of this ion deposition printing technology is that a non-conductive cylinder is used, and the image part of the cylinder is charged, but the non-image part is not charged. After charging, the image part is charged and adsorbs toner, which is then transferred to the printing material. This printing method is basically the same as other toner printing methods, such as electrostatic printing, magnetic printing and laser printing. However, the ion deposition printing technology still has its own characteristics. It uses ions, the actual charged particles, to selectively charge the cylinder. These ions are generated by energization in a device much like a printed circuit board. This device has many holes through which ions pass. The electronic computer that controls the imaging process determines which holes the ions come out of. Under the control of an electronic computer, when ions are projected onto a non-conductive roller rotating under the device, various required images such as letters, symbols or bar codes are formed. At first, the ions landed on the roller, forming a latent image, which was invisible to the naked eye, because no toner was used. To make the latent image visible, toner must be used. The difference in the electrostatic field is used to make the toner fall on the charged image. The charged toner particles form an electrostatic brush called a toner roller. This roller uses electrostatic suction to draw away charged electrostatic particles from the image. The aluminum roller with the ion latent image also forms an electrostatic field, and its magnetic field is stronger than the magnetic field formed by the toner. When the non-conductive roller rotates, it passes through the toner roller. The passing ions have a greater suction force than the inside of the toner roller, so that the toner "jumps" from the toner roller to the non-conductive roller and adheres to the latent image by electrostatic force.
Ready to print
Once the image is visible, it can be printed.
When the non-conductive roller rotates with a visible image to a point that is in contact with the running label web, it squeezes the web together with the pressure roller, melts the image onto the web material by pressure, and then carries the image The web of paper exits from the ion deposition printer and enters the label printer.
Ion deposition printing machine is a relatively simple printing technology. The charged ions are sucked into the non-conductive roller in the form of latent image through the electrostatic field. Because the latent image is electrostatically charged, the charged toner particles "jump" from the toner roller onto the roller, producing a visible image. The pressure roller presses the image onto the paper. Then the scraper strip and neutralization device clean the cylinder and continue printing.
In order to repeat the printing process, any residual powders and charged ionic particles on the surface of the cylinder must be removed. Therefore, when the drum continues to rotate through a fixed scraper, a small amount of residual toner is scraped off, so that they will not remain on the subsequent web. After the drum is cleaned, this non-conductive drum is under the wipe Through it, the wiper rod continuously generates a magnetic field, neutralizing any residual charge left on the drum surface. This process is to remove the electronic image from the cylinder and prepare for the next printing. The non-conductive cylinder can simultaneously perform various functions of ion deposition printing at different points of its rotation, making the printing process continuous and high-speed printing.
The mechanical characteristics of the ion printer are simple. In fact, only the non-conductive roller and its opposite pressure roller are moving parts, they rotate on the bearing, smooth and continuous. This greatly reduces mechanical wear and its maintenance costs. Since the operation is carried out at a high speed, most ion printers use a pressure fusing method to press the toner image onto the roll paper to fuse the toner, just like an office copier, to make the roll paper reach the temperature of fusing , It is bound to greatly increase the length of the hot-melt device, or increase the voltage of the hot-melt thermal fuse. Nowadays, the printing resolution of ion deposition printers can reach 200 to 300 points per inch. This resolution can obtain a fairly smooth printing curve, and the printing characteristics are equivalent to desktop laser printers. From an aesthetic point of view, the printing quality is not as high as offset printing, but the printing characteristics are far more than the electronic computer-driven printing devices that appeared a few years ago.
Advantages of ion deposition printing
Each basic feature of ion deposition printing is beneficial to users: simple mechanical structure is conducive to the reliability of ion deposition printing machine manufacturing; low operating cost, long service life, and inherent operating speed make users more productive per hour More labels and trademarks, thereby reducing the processing cost of printed parts.
The response speed of the ion deposition method printing box, regardless of the combination of black and white dot printing, keeps the operation speed of the machine constant. In practice, there is no change in the operation speed from the beginning to the end when performing this stepped and sharp bar code printing of.
Of course, the speed of ion deposition printing also has variable capabilities. Because the speed is flexible and variable, this ion deposition printing technology is more suitable for online operation with other equipment than other printing technologies. When used on label printers, ion deposition printers provide greater flexibility, as soon as the web begins to run, printing begins.
Ion deposition toners are based on carbon and are excellent pigments for bar code printing. Carbon absorbs light waves in the white and infrared spectrum, which means that no matter which type of scanner is reading, the bar code generated by the ion deposition method will provide appropriate printing contrast.
Each new technology will bring a good opportunity from the user's economic perspective. For users who mass-produce trademarks, they can generally make a profit of 20%. However, the various information printed on the ion deposition image on the trademark, the gross profit can reach 35%.
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