Application of Kingview Software in Product Packaging

Brief

The application of Kingview Software on the product packaging line. Product packaging line is mainly used in food, pharmaceutical, sanitary supplies manufacturing and other industries. The Kingview is now used for the simple implementation of such projects.
The purpose of the implementation of such projects is to use Kingview software to achieve automatic monitoring of the production line and record, query and other operations on product information, to provide reasonable and detailed basis for future production decisions.

System composition and related production processes

At present, the hardware composition of the product packaging line system is accomplished by a PC plus a PLC.

For a relatively small product packaging line can use the following hardware configuration, the system is simple, affordable, can meet the basic needs of users.

The system configuration is generally as follows: IPC + inverter (such as OMRON's small inverter) + S7-200PLC (can also be other companies' small PLC, such as the Mitsubishi FX series of products) + barcode reader (MicroScan Series In the product).

Note: The inverter is mainly used to control the speed of the production line. You can use the Kingview to directly control the inverter, or you can use the PLC to control it.

Software is Kingview Universal Software. This system is relatively small and the production process is not too complicated. The main monitoring screen of the system is shown in the following figure:

The production process of the project is as follows:

1 Select the existing product type or manual input product type and related information from the recipe.

2 Enter the production test status and verify that the spray code is correct to confirm that the production line can be put into normal production.
3 If the production test passes, the production line can be placed in automatic or manual mode, depending on the operator's choice.

4 Put the production line in the automatic mode. The Kingview will check the correct bar code content of the barcode reader into the database for the operator to query, modify, print and other operations. At the same time, labels can be printed in real time After a barcode error occurs, the product is removed from the production line and the product information will not be entered into the database.

5 After the barcode information in the database has 100 boxes of product information, export the data in the database to a *.xls file for storage.

6 The production line can be suspended during the production process, and the unprinted bar code information and the bar code information in the database can be modified in real time.

7 On-line monitoring of faulty equipment on the production line to help maintenance personnel identify and locate the fault.
8 When the production line is stopped, batch operations must be performed to process the existing products on the production line and some data should be stored and processed.

Note: The manual control of the production line is mainly for the production of products without bar code information verification on this production line.

Using the powerful configuration function of Kingview Software, the above functions are very simply implemented.

System functions and features:

The above product packaging process is relatively simple, so the hardware configuration is relatively simple. However, for the more complex packaging process, the above hardware configuration obviously cannot complete the production requirements. Here you can refer to the following hardware configuration scheme:

IPC + Inverter (Siemens inverter or other company's inverter) +S7-300 PLC (can also be another company's PLC, such as Mortimer's Compact) + MPI or Profibus-DP communication + barcode reading (products in the MicroScan series).

Software: General Configuration King 6.01 + PLC programming software + barcode reader configuration software.

Both of these configurations can accomplish the following functions:

1) Automatic control and manual control of the production line;
2) It can realize the check and related processing of product information;
3) It can display real-time working conditions and respond to changes in various parameters, and can be called at any time to display, query, and print product information. With the pre-existence of product categories, you can enter, modify, or delete information about a product at any time.
4) Beautiful and practical dynamic simulation, using dynamic pictures to simulate the production line on the production line. Such as:
Whether the big plate on the operation screen is rotating, whether the translation plate is moving, etc.
5) Record product information into the database, and can display, query, delete, and print in real time. 6) It has operator rights management function and can modify operator's rights online.
7) The ability to have onsite management and networked remote services.
8) Support third-party commercial databases through the ODBC data interface.
9) The free upgrade function of Kingview reserves space for future system upgrade.

to sum up:

The system has the characteristics of reliable operation, complete functions, low investment, and convenient upgrade. It provides users with more complete system operation information and product information, and reduces the workload of system maintenance. The successful application of this system has greatly improved the labor intensity of the operator and significantly improved the productivity of the plant.

Source: Business Forum